Thermal Sprays

Thermal spray is a group of processes involves deposition of molten wires or powder on to a prepared surface. The metal being sprayed is melted in an electric arc or flame, atomized by compressed air. These molten particles at plastic state are propelled on to the substrate, by means of compressed air.

• Arc Spray (Twin Wire)
• High Velocity Oxy fuel
• Spray n Fuse weld
• Laser cladding
• Plasma transferred Arc

Surface Protection

Thermal spray coatings are used for protection against High temperature corrosion, erosion, Chemical attacks etc

• Aluminium , Zinc , Copper , Stainless Steel grades , Inconel , Monel etc.
• Complex Carbide , Tungsten carbide , Cobalt base , stellite , Ceramic Coating etc
• Hi-Chrome replacement
• Boiler tube Coating

Shaft Repair

With the use of thermal spray processes we have repaired number of shafts ranging from Diameter 50 mm to 750 mm. Shafts are repaired In-Situ position and at our works.

• Impeller Shafts
• Rotor Shafts
• HRC Roller shafts
• Crusher shafts

Advantages :

• Cold Process – Maximum rise in job temperature upto 80 deg C.
• Higher Bond Strength – more than 10000 psi.
• Conserving Base Maturllgy – There is no change in Substrate Metaurlgy.
• No post weld Heat treatment – No Stress relieving required.
• High Repeatability because of no Sigma phase formation (Brittle phase)
• Variety of deposit – Variety of metals can be deposited.

Equiment Fabrication

We are capable to fabricate , Machine and supply components as per Industrial Standards. We have expertise in welding services like  MMAW , GTAW , MIG.

MOC – MS , SS , Al , Cu.

Precision Machining jobs

We have been doing heavy machining job work for process Industries. We are equipped to machine large Diameters and Length. We have machined jobs upto 50 tons weight (single piece). Independent Third party inspections are carried out as per special requirement.

High Performance Wear Parts

We develop technologically advance wear solutions through leading technologies across the globe.

Our solutions are scientifically proven yet cost effective to the clients.

With expertise in the specific domain We have better understanding of wear factors associated with different industries and offer right solution for performance under Abrasion, Erosion, Impact, Corrosion, Heat and Cavitation

Our custom engineered solutions not only lower down LIFE CYCLE COST of your equipment but also contribute towards making our planet greener.